The intention of Leaedboom laser stripping machine is only for the customer's heartfelt affirmation

1. Application of laser stripping machine in wire harness industry

With the miniaturization and diversification of functions of electronic equipment, the wiring harness industry has put forward higher requirements for wire stripping technology. The laser stripping machine adopts advanced laser technology, which can realize an automated and intelligent stripping process, reduce manual operations, reduce costs, and ensure the consistency and reliability of stripping quality. Technological innovation has made laser stripping machines a new standard in the wire harness industry. With the rapid development of the modern manufacturing industry, various electrical products can be seen everywhere, and connections between electrical equipment are everywhere.

The precision manufacturing of equipment and the overall operating stability and reliability requirements of the equipment are gradually increasing. It is very important to remove the insulation layer at the connection joints without causing damage to the conductors. Compared with traditional mechanical stripping, the characteristics of using laser stripping are more obvious-the insulating layer is cleaned without residue, there is no damage to the substrate, and the cutting is neat and without wire drawing. Good product consistency and high yield of processed products.

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2. How to choose the right laser stripping machine

Many wires and cables used in medical equipment and electronic applications require stripping of outer polymer from thin wires, and lasers are well suited for this material removal task. Lasers can provide tailor-made removal solutions for wire stripping operations at wire ends, wire midsections and window openings, enabling a repeatable, non-contact process. Lasers that are easy to automate take the manufacturing process a critical step in continuously ensuring component quality.

The medical equipment industry has lower production than the electronics industry, and the most common stripping method is based on manual methods. The process involves immersing each wire individually in a solvent for a certain period of time, and then manually scraping off any residual coating material deposits with a sharp knife (X-ACTO knife). It is difficult to ensure quality and repeatability using this method. Stopping the use of this method of holding X-ACTO knives by operators and switching to automated equipment will strengthen control of the production process, ensure quality and improve production efficiency.

Different types of lasers can be used for laser stripping, depending on the wire diameter, the type of insulation material (polyimide, Pebax, polyethylene terephthalate PET, nylon, fluoropolymer and PVC) and the required characteristics. For different material combinations, wire diameters and required functions, there will be suitable lasers to match the required standards.

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For 15 years, Leaedboom has been focusing on the research and development, manufacturing and sales of laser equipment. Its main products include CO2 laser stripping machines, metal laser stripping machines, CO2 laser marking machines, fiber laser marking machines, green laser marking machines, ultraviolet laser marking machines, CO2 laser cutting machines, metal sheet cutting machines, laser welding machines, laser soldering machines, laser peeling machines, laser peeling machines and other series of laser equipment and complete sets of automated equipment. The company is based on segmented industries and is targeted; customer first and perfection is pursued; technology-based and considerate services; reputation comes first, and quality is king. If you want to know more, contact us as soon as possible!

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Leadboom laser welding machine demonstrates the charm of intelligent manufacturing

1. Upgrade and transformation of laser welding machine

In today's rapidly developing manufacturing environment, laser welding machines are one of the core production equipment. The improvement and optimization of their performance are crucial for companies to pursue higher production efficiency and product quality. However, with the continuous advancement of materials science and technology, traditional laser welding machines may gradually be unable to meet the needs of emerging materials and complex processes. Therefore, the upgrade of laser welding machines is not only a technological innovation, but also a strategic choice for companies to adapt to market changes and enhance competitiveness. Raybang Laser provides professional laser welding machine upgrading services. Next, we will explain the necessity, main directions and implementation steps of upgrading laser welding machines to help companies seize the opportunities for future manufacturing.

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2. The main direction of laser welding machine upgrade

1: Optimization of laser light source

Laser light source is one of the core components of laser welding machines. Upgrading to a higher power, more stable, and more suitable wavelength laser source can significantly improve welding capabilities and welding quality. For example, using fiber lasers or disk lasers to ｒｅｐｌａｃｅ traditional CO2 lasers can achieve higher energy conversion efficiency and better beam quality.

2: Intelligent control system

The advanced control system enables more precise welding parameter control, automated programming and real-time monitoring. By introducing intelligent control systems, such as remote monitoring and diagnosis systems based on the industrial Internet, the operating status of the equipment can be grasped in real time, potential faults can be discovered in advance, and the stability and reliability of the equipment can be improved.

3: Improvement of welding joints

The design and performance of the welding joint directly affect the welding effect. Upgrading to a more flexible and precise welding head, such as a welding head that can achieve multi-dimensional movements or a welding head with adaptive functions, can better adapt to complex welding conditions and improve welding flexibility and accuracy.

4: Improvement of supporting equipment

In addition to the laser welding machine itself, improving supporting equipment is also an important part of the upgrade. For example, adding an efficient cooling system can ensure the stability of the equipment during long-term operation; equipping advanced smoke and dust treatment equipment can improve the working environment and meet environmental protection requirements.

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3. Implementation steps for laser welding machine upgrade

1: Evaluate existing equipment

First, a comprehensive evaluation of the performance, configuration and use of existing laser welding machines needs to be conducted to determine their problems and shortcomings, as well as the potential and feasibility of upgrades.

2: Develop an upgrade plan

Based on the evaluation results, a detailed upgrade plan is formulated based on the company's production needs and budget. The plan should include the goals of the upgrade, specific measures, required equipment and parts, implementation plan and expected effects, etc.

3: ｓｅｌｅｃｔ the right supplier

ｓｅｌｅｃｔ suppliers with rich experience and good reputation to provide upgrade services and the required equipment and parts. Fully communicate with suppliers to ensure that they can understand the company's needs and provide high-quality products and services.

4: Implement upgrades

During the implementation of the upgrade and transformation process, the upgrade plan should be strictly followed to ensure construction quality and progress. At the same time, strict testing and debugging must be carried out on the upgraded equipment to ensure that its performance meets the expected goals.

5: Training and maintenance

After the upgrade is completed, operators are trained to familiarize themselves with the operation and maintenance methods of the new equipment. At the same time, establish a sound equipment maintenance system to regularly maintain and maintain the equipment to extend the service life of the equipment. Upgrading laser welding machines is an inevitable choice for companies to adapt to market changes and enhance competitiveness.

Leadboom Laser, as a strong brand in the field of laser welding machine upgrades, is committed to providing enterprises with a full range of laser welding machine upgrades and various laser automation equipment maintenance, transformation and upgrading services, helping enterprises seize the opportunities of future manufacturing and achieve sustainable development. Choosing Leadboom Laser means choosing professional technical support and high-quality service guarantee.

The pace of dreams is light and powerful, and Leadboom Laser Marking Machine continues to make break

August .20

LEADBOOM

Today's sentence sharing

Although we all believe that only genius can create great works, today I want to say that nameless workers can also create masterpieces that are no less inferior.

Leadboom laser marking machine has been recognized by the market for its excellent performance and wide application fields. It adopts advanced technologies, such as imported lasers and precision optical systems, to ensure the fine appearance and high efficiency of the marking effect.

LEADBOOM

镭邦光电

Laser marking machines have a wide range of applications, including automotive, aerospace, medical, electronics, manufacturing and other industries, and are used for applications such as product identification, traceability, branding and decoration. With the development of technology, laser marking machines have become one of the indispensable tools in modern manufacturing, providing efficient and accurate solutions for the marking of various products.

LEADBOOM

镭邦光电

The equipment has stable structure and excellent performance. It has independent design patents and can work continuously for a long time. It is equipped with imported PLC controller and TP man-machine interface. It has complete functions and is easy to learn to operate. The precision linear motion module ensures high precision and low noise and fast speed.

HAPPY

Leadboom laser marking machine meets the marking needs of various materials. The equipment adopts an air-cooled system, has no consumables, has ultra-low later use costs, and meets environmental protection standards. Raybang provides comprehensive technical support and after-sales service to ensure that customers have no worries. It has rich experience in laser marking technology and is a world-renowned laser marking machine brand. We focus on technological innovation and continuously introduce new technologies and new products to meet the continuous changes and needs of the market. Our equipment has won the trust and praise of many customers due to its high quality and professional services.

By choosing Leadboom laser marking machine, users can expect an efficient, stable and environmentally friendly marking solution, while enjoying professional technical support and complete after-sales service.

Problems encountered during use of laser equipment and solutions

1. The laser cannot start or maintain stable output power: This may be caused by a failure of the laser pumping light source, a cooling system problem, a failure of the spectral lens, or a problem with the laser resonator. Treatment methods include inspecting and replacing faulty parts, as well as regularly inspecting and maintaining laser equipment.

2. Degradation of laser beam quality: It may be caused by laser beam modulation problems, contamination or damage to optical components, or alignment problems with the laser output optical path. The solution is to check whether the relevant system is working properly and carry out necessary cleaning or replacement.

3. Daily maintenance and maintenance of equipment: Laser cutting equipment requires regular cleaning, inspection and maintenance, including cleaning the cutting table, lubrication of guide rails, inspection of lasers and cooling systems, and timely replacement of worn parts

4. Troubleshooting and maintenance: Laser equipment may require professional troubleshooting and maintenance services to resolve specific technical issues such as beam deflection, cooling issues, output power ｄｒｏｐ, etc.

5. Operator training: Ensure operators are familiar with equipment operating procedures and emergency response methods to reduce damage caused by improper operation.

6. Environmental maintenance: Maintaining a suitable working environment, such as temperature, humidity and vibration protection, is crucial to the stable operation of laser equipment.

7. Optical component maintenance: Regularly clean and inspect optical components, such as lenses and mirrors, to ensure correct transmission and focusing of the laser beam.

8. Cooling system maintenance: Regularly inspect and ｒｅｐｌａｃｅ coolant, clean radiator and fan to prevent equipment damage caused by overheating.

9. Electrical system maintenance: Check power connections, power stabilization and anti-static measures to protect equipment from voltage fluctuations and power outages.

10. Laser maintenance: Reasonably adjust the laser power to avoid running at high power for a long time to extend the service life of the laser.

What should I do if the xenon lamp of the laser welding machine does not burn or there is a spark

Abstract: The staff of Dongguan Leadboom Photoelectronic Technology Co., Ltd. told us that after a long time of operation, the laser welding machine will have some small problems, which is really a headache for those who have not repaired the equipment at all. After all, there is no way to start, such as the relatively common phenomenon that the Xenon lamp does not light or ignites.

The staff of Dongguan Leadboom Photoelectronic Technology Co., Ltd. told us that after a long time of operation, the laser welding machine will have some small problems. This is really a headache for those who have not repaired the equipment at all. After all, there is no way to start. For example, the common xenon lamp does not light or ignites.

Due to long-time operation, the terminal of Xenon lamp is loose, and the air conditioner does not cool. First, check whether the connecting parts are tight, and then check whether the upper and lower temperature settings of the temperature controller are reasonable. The upper and lower limits of the temperature controller shall be set according to the ambient temperature of ± 4 ℃. If there is leakage of freon, the connecting parts should be reinforced and the professional personnel should be invited to add freon.

How to solve the marking distortion of galvanometer scanning head of laser marking machine

Abstract: The galvanometer scanning head printing plays an important role in the use of the laser marking machine, so if you make a mistake in this link, you can see how troublesome it is to use the machine. So some users say that the printing distortion of the galvanometer scanning head of the laser marking machine is a headache. Don't worry. Now Dongguan Leadboom Photoelectronic Technology Co., Ltd. will introduce you the solution to this problem

The galvanometer scanning head printing plays an important role in the use of the laser marking machine, so if you make a mistake in this link, you can see how troublesome it is to use the machine. So some users say that the printing distortion of the galvanometer scanning head of the laser marking machine is a headache. Don't worry. Dongguan Leadboom Photoelectronic Technology Co., Ltd. will introduce you the solution to this problem:

① Pillow or barrel distortion is an inherent phenomenon of galvanometer marking, which is determined by the scanning mode of galvanometer. The solution is to correct the distortion;

② There are two methods of correction. One is hardware correction, which is rarely used at present. The other is software correction, which is the one we use more at present;

③ The method of hardware correction is to change the voltage value of the analog signal output by the D/A card according to a certain rule through a correction card, and then transmit the signal to the galvanometer;

④ The method of software correction is that the marking software itself has a correction function. During the marking process, the digital signal is processed according to a certain method, and then the signal is transmitted to the D/A card.

Leadboom's success sees that uncertainty is the greatest charm of business

The success of Dongguan Leadboom Photoelectronic Technology Co.,Ltd. has seen that uncertainty is the greatest charm of business. It is difficult to use a simple standard to determine who is the great company in the future. What can be given now is only a dimension of evaluation and a historical record. Great companies are always in a challenging situation. No one will be in the top position once and for all, let alone the growing laser small enterprises? Even with the most rigorous and scientific standards, and with a high-power magnifying glass, we can only find some good companies. The real great companies are far from easy to find. Many people believe that compared with ten years ago, now is the era of big companies taking all, and the opportunities for small enterprises are not many. Indeed, when a giant like Dongguan Radbond Optoelectronics expands the map, the gap becomes smaller obviously. For businesses targeted by giants, small enterprises have only two destinies - being destroyed or acquired. Therefore, the acquisition began to become a symbol of entrepreneurial success. But ten years ago, the founders lost control, and almost all were labeled as failure and sadness.

In fact, the special feature of a successful CO2 laser marking machine is that it can find and find ways to meet the needs of consumers that others have not found. In the era of the economic explosion, there are flowing demands everywhere. You just need to find ways to meet them; When the economy slows down, demand is wrapped in a thick shell. It is not easy to find it.

As for the extrusion of large companies, this is the test that every small laser enterprise will encounter. The elephant may hurt the ant at any time when it passes by. What's more, the ant wants to trip the elephant. If you don't want to challenge the elephant, being acquired is not a good choice, after all, there are few winners. If you want to go further, you must endure more hardships. The more likely outcome is that ants and elephants are at peace, which is an ecosystem.